AI Glasses Design & Manufacture For Mustard

AI Glasses For Mustard

Smart AI glasses for Mustard, a wearable technology brand in consumer electronics, designed for comfort, production, and long term scale.
Mustard Glasses Inc.
4 months
2024-2025
Product Path™
AI Glasses Design & Manufacture For Mustard

The Challenge

Design AI glasses that feel instantly wearable while hiding complex hardware inside a familiar, comfortable form factor. Create smart eyewear that looks simple, feels premium, and is ready for real world manufacturing.

Ergonomic design with Wearable comfort

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Making Intelligence Feel Invisible

We approached the challenge through deep design engineering and wearable technology principles. The team focused on ergonomic design, hardware layout, and CAD modeling to distribute weight evenly across the frame. DFM and design for manufacture were embedded early, ensuring the AI smart glasses could move smoothly from prototype to production without compromising comfort or aesthetics.

When Himanshu, a tech entrepreneur approached us with a bold vision for AI-powered smart glasses, we saw the opportunity to shape something meaningful & unique.

Not smart glasses that demand attention, but AI eyewear that quietly belongs in daily life.

From the start, the project was driven by clarity rather than feature overload. Analogy worked closely with the founder to define the right balance between AI capabilities, wearable comfort, and design aesthetics. Every design decision considered real usage scenarios, long wear hours, and how the product would feel after weeks of daily use. This ensured the smart glasses remained intuitive, lightweight, and emotionally appealing.The process combined concept design, rapid prototyping, and hardware engineering to validate comfort and form early. Integrated speakers, a 12MP camera, and embedded systems were carefully positioned to avoid bulk and pressure points. By aligning product strategy with manufacturing realities, the design evolved into a scalable consumer electronics product ready for market adoption.

Learn more about Manufacturing Readiness and Product Path

The problem

Funding raised
Bulky Wearables Feel Awkward

Oversized smart glasses quickly cause fatigue, draw unwanted attention, and break everyday usability. When hardware feels heavy on the face, users abandon the product regardless of features.

AI Wearable Tech Problems & Challenges
10+

Be guided through the whole process, from first concept through to market-ready product with success.

Bulky Wearables Feel Awkward

Oversized smart glasses quickly cause fatigue, draw unwanted attention, and break everyday usability. When hardware feels heavy on the face, users abandon the product regardless of features.

Funding raised
Always On Camera

An exposed camera creates discomfort, trust issues, and hesitation in social and professional settings. Without clear visual privacy cues, adoption becomes a barrier rather than an advantage.

AI Wearable Tech Problems & Challenges
10+

Be guided through the whole process, from first concept through to market-ready product with success.

Always On Camera

An exposed camera creates discomfort, trust issues, and hesitation in social and professional settings. Without clear visual privacy cues, adoption becomes a barrier rather than an advantage.

Funding raised
One Size Limits

Smart eyewear built without flexibility struggles across industries and use cases. Lack of customization restricts deployment for different workflows, teams, and business needs.

AI Wearable Tech Problems & Challenges
10+

Be guided through the whole process, from first concept through to market-ready product with success.

One Size Limits

Smart eyewear built without flexibility struggles across industries and use cases. Lack of customization restricts deployment for different workflows, teams, and business needs.

A lightweight, privacy conscious, and modular AI eyewear system engineered for comfort, adaptability, and real world scalability across consumer and enterprise use cases.

Analogy Design translated complex requirements into a wearable product that feels natural, intentional, and future ready.

The team reworked the frame architecture to reduce visual and physical bulk while maintaining structural integrity. Hardware components were repositioned through iterative CAD modeling and functional prototyping to achieve balanced weight distribution. Comfort was validated through real wear testing rather than assumptions.Privacy and flexibility were built into the product logic from the start. The design allows clear camera awareness while supporting modular features that adapt across business needs. Design for manufacture ensured the system could scale without introducing complexity, cost inflation, or inconsistent quality.

Read more: Startup Product Development: The Ultimate Guide for Successful first steps.

Design Engineering For Wearable AI

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Concept & Strategy
Define clarity, purpose, features, problem solution fit. Form, CMF, usability and the visual identity of your product.
Engineering & Prototyping
Join us on this exciting journey from concept to creation. Your ideas deserve the best, and we are here to deliver. Mechanisms, CAD, DFM, and functional models help us create tangible outcomes to problems that you currently face.
Manufacturing & Scaling
Vendor selection, QC, packaging, certifications. Some of the most ignored phases that founders tend to work on or the absolute last minute decisions are made.
Launch phase
From sketch to final production, our team designs, prototypes, tests,  engineers with precision.

Designing AI Glasses That People Love To Wear

Smart eyewear only succeeds when people forget they are wearing technology.

Mustard AI Glasses now stand as a strong foundation for future variants, software evolution, and multi industry adoption. The design system supports growth without redesign, enabling faster iterations and confident market expansion.

This project proves that AI powered glasses can feel personal, comfortable, and socially acceptable when design leads engineering decisions. By aligning wearable ergonomics, hardware engineering, and production realities, the product moves beyond concept and into daily life.

Read more: The Independent Innovator's Guide to Selling Your Idea

Himanshu Verma

Founder, Mustard Glasses LLP | Acquired by Kaynes Technology

Linkedin

“A talented team with great design thinking skills and fast execution. I had a fabulous time working with them as the speed of execution was mind-blowing. In less that 8 months, I had a physical product to showcase at CES 2025, and it led to our acquisition in less than a year of starting up.”

Himanshu Verma, Founder, Mustard Glasses LLP | Acquired by Kaynes Technology

Average Return on Investment Through Product Path™

250%

Average ROI

Over the last 10+ years, Product Path™ has given average return on investment of over 250%.

$2M

Total Funds Raised

Products built through Product Path™ have helped founders raise over $2M in total funding.

89

Projects Funded Successfully

Over 89 product ideas shaped through Product Path™ have secured successful funding.

23+

global design awards

Analogy has earned 23+ global design awards that recognize our excellence in product design.

21

different Industries

Having worked across 21 diverse industries, our team has a broad perspective on product challenges.

01

Indian studio

75% of our clients are based in the US and Europe while we remain an Indian studio.

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